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Tel: 949.241.6242
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Single Piece Flow:

Efficient Production with No Inventory


The Single Piece Flow workshop is a three-day beginner level workshop.  Participants learn the principles of zero-inventory production and then reinforce these principles with a case study exercise. Once a thorough understanding of Single Piece Flow is attained, workshop participants then apply this powerful production methodology to a portion of their value stream. Our expert facilitators assist your team in this process to ensure that maximum results are achieved.    

Single Piece Flow is the most efficient method to deliver a product or service to a customer.  By aggressively removing waste from a work area, participants are able to create a work cell with greatly improved lead time, productivity and quality levels.  Operators work at a steady pace, thereby improving ergonomics and production predictability. Other benefits companies receive from implementing flow include reduced floor space utilization, better teamwork and a more visual workplace where previously hidden problems become visible.

Some of the techniques that workshop participants will learn include operator balancing, machine balancing, work cell layouts and waste identification.

Companies that are considering Lean, but are not yet sold on this improvement approach may wish to use the Single Piece Flow workshop as a “proof of concept”.  By creating a Single Piece Flow work cell, these organizations learn how Lean can dramatically improve their productivity, lead-time, quality, and many other key indicators.


Objectives

  • Introduce Single Piece Flow
  • Introduce methods to reduce waste through flow
  • Develop your ability to see Flow
  • Design a Flow work cell within your facility
  • Create a plan to implement Single Piece Flow across your company


Agenda

DAY ONE:

  • Introduction and Definitions
  • Identify the Work Elements

DAY TWO:

  • Design the Cell Layout and Material Flow
  • Staff the Cell and Balance the Workload
 

DAY THREE:

  • Respond to Customer Pull
  • Plan and Implement
  • Conclusions


Contact Information & Pricing

For more information on this workshop, including pricing, please contact us at (949) 241-6242, or send and email to contact@leansolutions.info.


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